Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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Form Fill Seal (FFS) – Plümat

Ordinary walking by a person can emit roughly 10, skin particles per minute, each of which has the potential of harbouring microbial contamination.

Next, the fill nozzle known as mandrel fills the tfchnology into the container followed by sealing the neck and filled container is released from the mould.

The capacity of the machine depends upon the number of moulds. Comments shall be published after review.

Form Fill Seal (FFS)

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This procedure allows simple process monitoring and substantially reduces the risk of contamination. Machine and component design are designed for the highest possible productivity and lowest possible consumption of materials. Ajd your email address to get this exclusive 22 Page PDF Book on the introduction of tableting and join our large community today.

Sign-up for the free email updates for your daily dose of pharmaceutical tips. The number of dosage forms, i. Container formation, filling and sealing process is done in a class area within the machine. The mould is opened and the completed filled containers are conveyed out of the BFS machine and sterile area to a remote station where tschnology plastic is removed and the finished product is sent for labelling and packaging. Accept Read more …. Traditional aseptic sterilization involves handling and manipulation of the material, containers and sterilization filling processes with human intervention, and therefore carries a high risk for contamination during processing.


Melted polymer then flows to a parison head which produces a hollow tubular form of the hot plastic called a parison. One of the most difficult issues to deal with is airborne contamination.

Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines

Originally developed in Europe in the s, it was introduced in the United States in the s, but over the last 20 years it has become more prevalent within the pharmaceutical industry and is now widely considered to be the superior form of aseptic processing by various xnd regulatory agencies including the U.

The essential steps of modern BFS technology are: Labeling of the containers is done outside the machine.

In the meantime, our Research and Development Centre features the concentration of more than 20 years of experience in FFS technology and more than 40 years in Fill and Seal technology and bag manufacture.

For these applications the package may be a bag that vfs formed from a continuously supplied plastic tube that is heat sealed once the required product has been deposited within the bag.

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

Advance BFS technology overcomes the risk of airborne contamination by carrying out the process within a sterilized area in which there is no human presence. Minimum tolerances and high-quality materials guarantee absolute gfs reliability and the top-class quality of the final product.


Ankur Choudhary is India’s first professional pharmaceutical blogger, author and founder of Pharmaceutical Guidelines, a widely-read pharmaceutical blog since By contrast, traditional aseptic processing allows a final sterile drug product to be achieved by individually sterilizing the containers, materials and equipment used in the process, resulting in a unified sterilized product.

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In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that the machines are surrounded by class 1M environment, or better. Visitors are also reading: The system has been employed in production of ophthalmic and respiratory therapy products for some time, and lately BFS technology has been gaining increasing acceptance in the parenteral drug marketplace, replacing traditional glass vials for a number of applications.

Before commercial production is begun, the system must be validated by a media fill run.