Other techniques include infusion, parenteral and inhalation. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that. IV (Intravenous) Fluids. [Form Fill Seal (FFS) Technology] – Ahlcon Parenterals (India) Ltd. Core Laboratories Parenteral Surgicals Ltd. Senbo Industries Ltd. Blow/Fill/Seal (BFS) or Form Fill Seal (FFS) sterile filling machines For sterile liquid packaging applications such as parenterals, ophthalmics, respiratory care, .

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One container made during BFS and FFS systems can take approximately 10 to 15 seconds of production time, and the fill time is generally fast. The parisons are prevented from collapsing by a stream of sterile filtered support air hence the term blow-feed. Filling needles called mandrels deposit the required volume of liquid in the container.

Join Log In 8. Form-fill-seal is a term used for more general technology employed in a wide variety of industries for packaging products, e. Machine and component design are designed for the highest possible productivity and lowest possible consumption of materials.

The basic concept of the FFS and BFS is to reduce the contamination by forming the container, filling and sealing in a closed sterile chamber of the machine.

Ordinary walking by a person can emit roughly 10, skin particles per minute, each of which has the potential of harbouring microbial contamination. You can ask questions related to this post here.

Sign-up for the free email updates for your daily dose of pharmaceutical tips. These are automated techniques to prepare sterile products.

Form Fill Seal (FFS)

Get Free Book Now. By contrast, traditional aseptic processing allows a final sterile drug product to be achieved by individually sterilizing the containers, materials and ffss used in the process, resulting in a unified sterilized product. The essential steps of modern BFS technology are: Advance BFS technology overcomes the risk of airborne contamination by carrying out the process within a sterilized area in which there is no human presence.


For these applications the package may be a bag that is formed from a continuously supplied plastic tube that is heat sealed once the required product has been deposited within the bag. The system is being used for over paremterals years and reported to achieve contamination rate below 0.

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

The larger the machine, the higher the throughput. Recommend an Article Name. Both technologies provide increase production using low operational cost while at the same time increasing the quality of the product compared with ffs aseptic processing.

Mainly multi-layer film materials, amongst other things based on polyolefins e. Traditional aseptic sterilization involves handling and manipulation of the material, containers and sterilization filling processes with human intervention, and therefore carries a high risk for contamination during processing.

Everything in one process. One of the most difficult issues to deal with is airborne contamination. Container formation, filling and sealing process is done in a class area within the machine.

Form Fill Seal (FFS) – Plümat

paernterals The mandrels are withdrawn and the upper part of the mould closes to seal the upper part of the container. The bottom of the parison is pinched closed, while the tope is held open in a molten state.

Parison reaches to the mould forming the container by the pressure of sterile compressed air. Click here for advertising rates! Next, the fill nozzle known as mandrel fills the liquid into the container followed by sealing the neck and filled container is released from the mould. Accept Read more …. In using the BFS and FFS technology for pharmaceutical liquid dosage forms, it is important that the machines are surrounded by class 1M environment, or better.

Ankur Choudhary Print Question Forum technoloy comments. Minimum tolerances and high-quality materials guarantee absolute process reliability and the top-class quality of the final product.

Combined with passion and pioneering spirit, just as on the first day of business, our processes are continually optimised and customer-specifically adapted. Melted polymer then flows to a parison head which produces a hollow tubular form of the hot plastic called a parison. Ankur Choudhary is India’s first paenterals pharmaceutical blogger, author and founder of Pharmaceutical Guidelines, a widely-read pharmaceutical blog since JavaScript seems to be disabled in your browser.


The container formation, filling and the sealing must be conducted in a class area. Get Free Updates Can BFS ampoules terminally sterilize by autoclave?

How To Incorporate Blow Fill Seal and Form Fill Seal Technology

Granules of a thermoplastic polymer e. Product was successfully added to your shopping cart. It takes seconds to produce one container. To our product navigator. You must have JavaScript enabled in your browser to utilize the functionality of this website.

The risk of this occurring is directly related to the number of people working in a clean-room and the level of congregation by personnel in areas where critical aseptic manipulations are carried out. Form-fill-seal is a technology can also be applied to pharmaceutical products with the same goal as BFS, i.

It gives more production at very low operational cost with the high assurance of sterility. The number of dosage forms, i. Comments shall be published after review. There is no personnel intervention to reduce the chances of the contamination during the manufacturing of sterile products. Before commercial production is begun, the system must be validated by a media fill run. Plastic containers, for example, are usually washed, dried, sterilized and cooled before filling.

The system should be validated by media fill runs before starting the techonlogy production. This website uses cookies to ensure you get the best experience on our website. Labeling of the containers is done outside the machine.